Dramatically Improving the Effectiveness of Mobile Robot Installation Launch of "FLOW Core 2.1" Fleet Management Software

Team IIGA
September 2, 2021
【Software for optimal control of multiple models of mobile robots】
【Software for optimal control of multiple models of mobile robots】

OMRON Corporation (Headquarters: Shimogyo-ku, Kyoto, Japan; President and CEO: Yoshihito Yamada) will launch Fleet Operations Workspace (FLOW) Core 2.1, software that enables short-term introduction of mobile robots through simulation functions, integrated control of multiple robot types, and continuous improvement of running efficiency through running data analysis. The software will be available globally from September 1, 2021. With the growing need for further automation at manufacturing sites to avoid the worsening manpower shortage and dense and close infection control, we will realize easier and more efficient automation of the transfer process.

In recent years, mobile robots have been introduced to efficiently and safely automate the conveyance process with the aim of solving the increasingly serious labor shortage at manufacturing sites and freeing workers from heavy labor. There is also a growing need to use robots with different payloads and sizes for a series of transport processes, from material transport to processing and product shipment. On the other hand, there are few human resources with mobile robot know-how, which makes it difficult to verify the effectiveness of the system and design the line before introducing it. Fleet management software is also needed for the integration of various types of mobile robots. In addition, the data collection required to optimize the relationship between each robot and each process takes a long time, and it is difficult to visualize the running data on the manufacturing floor where production lots, processes, equipment, and people change frequently, making it difficult to make continuous improvements.

The "FLOW Core 2.1" software that OMRON will begin offering will clarify installation efficiency and issues before the actual installation of mobile robots through a fleet simulation function, enabling a quick start-up. It also enables integrated control of multiple types of mobile robots with different payloads, eliminating the complexity of building a system for each type. Even after the system is installed, it is easy to collect and visualize travel data and identify bottlenecks, making it possible to visualize the gap between the effects of the system and those targeted at the time of installation, and improve travel efficiency. This shortens the adjustment and verification period of the mobile robot, and allows the user to immediately experience the effects of transport automation, supporting the shift to smart factories in the manufacturing industry. These functions can also be used with mobile robots that have already been installed by updating the existing software to "FLOW Core 2.1".

Under the banner of the strategic concept "innovative-Automation," which consists of the "three i's," namely, "integrated (evolution in control)," "intelligent (intelligence developed through ICT)," and "interactive (new harmonization between humans and machines)," OMRON is driving innovations on the production floor. As part of this effort, we have been developing our products by utilizing our long experience in manufacturing and selling mobile robots and the knowledge we have gained from our own factories, so that robot technology can be used to achieve advanced and flexible automation in manufacturing sites. By evolving mobile robots and fleet management software together, we will continue to contribute to the innovation of manufacturing by freeing people from the simple, monotonous, and hard labor of moving things and allowing them to engage in more creative work.

Main Features of the Newly Expanded Software
1. Travel data visualization and analysis functions (FLOW iQ)
FLOW iQ visualizes information such as heat maps (where autonomous transfer robots are stagnating), path maps (where automated transfer robots are traveling), and robot usage rates (activity analysis) based on travel results. FLOW iQ makes it easy to troubleshoot complex fleets and supports continuous improvement.

走行データの可視化・分析機能 (FLOW iQ)図

2. Fleet simulation function
Simulate the workflow and travel volume of a fleet of autonomous transport robots (the ability to control multiple mobile robots as a swarm) in digital space without actually deploying the robots. Potential bottlenecks can be identified, implementation time can be shortened, and workflows can be optimized.

走行データの可視化・分析機能 (FLOW iQ)図

3. Integrated Fleet Control Function for Multiple Models (MobilePlanner6)
Enables customers to easily build fleets that combine multiple sizes and payloads, and improve manufacturing throughput by controlling them in an integrated manner.

走行データの可視化・分析機能 (FLOW iQ)図

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